Browsing by Subject "HPDC"

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Access status: Open Access ,
An evaluation of the effect of ultrasonic degassing on components produced by high pressure die casting
(AGH University of Science and Technology Press, 2020) Silva López, Manel da; Bajusz, Attila; Pabel, Thomas; Petkov, Tose; Plantà, Xavier
Ultrasonic treatment is known to be efficient for aluminium melt degassing with the additional benefits of being both economical and environment friendly. This paper describes the effect of ultrasonic degassing on the preparation of an AlSi9Cu3(Fe) alloy for High Pressure Die Casting (HPDC). The degassing efficiency was assessed in terms of the indirect evaluation of the melt, by means of the reduced pressure test and the porosity evaluation of the cast parts. Additionally, the corresponding hydrogen content was estimated with an experimental equation reported in the literature. Ultrasonic degassing shows greater efficiency in terms of hydrogen removal from the melt than conventional N$_{2}$ + Ar lance bubbling. Components produced by HPDC without degassing, with ultrasonic degassing and with lance degassing, were analysed by computed tomography and by metallography. The results show that the components produced by HPDC after ultrasonic degassing have a similar porosity level to components degassed with conventional lance bubbling, both showing an important improvement over components produced without degassing treatment. Hardness values were similar for all different treatment conditions and well over the minimum value established for the alloy by the corresponding standard.
Access status: Open Access ,
Effect of Titanium Alloying of Zn-Al-Cu Alloys for High Pressure Die Casting in Production Conditions
(AGH University Press, 2023) Pasierb, Łukasz; Łakomski, Jan; Figurski, Krzysztof
The paper presents the possibility of the industrial production of Zn4Al3Cu alloy with the addition of 0.41% Ti. Tests are described on the manner of introducing the ZnTi2 master alloy to the alloy, so that the chemical composition of the desirable elements proportion is obtained. The chemical persistence of the Zn4Al3CuTi was determined as low in the conditions of the long heating of the alloy before casting. Tests on the microstructure and mechanical properties of the obtained alloys were also conducted. The strength of the die-cast Zn4Al3Cu alloy was 265 MPa and, when measured on samples taken from the high pressure die-cast, it reached 369 MPa. It was determined that the addition of titanium to the Zn4Al3Cu alloy causes significant refinement of the structure and contributes to the formation of intermetallic phases.